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Arm on a pivot

Calculator 2

Shared inputs

Example: change to match your robot.

Motor library unverified. Approximate figures from memory, Oct 11, 2026. Verify every row against the vendor sheet.

40 A = 100% of a 40 A breaker

Shock factor is an estimate. It multiplies full stall, the spike a current limit cannot catch.

Units

Where the arm's load goes

Example inputs; the calculator updates these with yours. Imperial first, metric in parentheses.

6.6 lbf(29 N)Motor + gearbox: 42.6 ft·lbJam: 230.3 ft·lb(57.7 N·m at 40 A)Gravity, arm level: 11.0 ft·lb(15.0 N·m)3.9x lift margin11.7 A just to hold levelHub on ½ in hex: 585 lbf per cornerJam: 3162.2 lbf per corner(2,600 N) → use a bolted hub, not hex alone
appliedcalculatedwatchfailure point

Example inputs from the calculator defaults. Losses ignored.

Weakest link: lift at horizontal. 3.9x stronger than it needs to lift at horizontal

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How this works

An arm's worst load is at horizontal, where gravity has the longest lever. The tool checks whether the motor can lift it there, what current it takes just to hold, and whether the gearbox and hub survive a stall or a hit.

Gravity torque = mass × g × pivot-to-CG × cos(angle).

A mechanism can be fine at rest and overloaded mid-swing. Gearbox ratings are per stage, and the last stage carries the most torque.

Hang a weight on a test arm, read holding current at three angles, and compare it to the prediction.

Estimates for learning. Losses are ignored. Verify the numbers before relying on them.

Mechanism guide