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Elevator

Calculator 3

Shared inputs

Example: change to match your robot.

Motor library unverified. Approximate figures from memory, Oct 11, 2026. Verify every row against the vendor sheet.

40 A = 100% of a 40 A breaker

This factor multiplies rigging tension at the current limit. It is the hard-stop spike, and it applies only when soft limits are off.

Units

Where the elevator's load goes

Example inputs; the calculator updates these with yours. Imperial first, metric in parentheses.

carriageHits the stop: 613.8 lbfJam spike: 613.8 lbfNo soft limitStalled at limit: 204.6 lbfFull stall: 552.8 lbfJust holding: 24.3 lbf6.3 A per motorLoad: 12.1 lb effective(carriage + ½ of stage)Spool: 175.6 lbf per cornerFull stall: 474.3 lbf per corner
appliedcalculatedwatchfailure point

Example inputs from the calculator defaults. Losses ignored.

Allowables pending. No verified allowable applies yet, so this is not a pass or a fail.

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How this works

Lifts against gravity the whole way, then slams into a hard stop. Shows steady lift force and holding current, then the tension spike at the stop without a soft limit.

Steady-state math says it is fine. The hard stop is where it breaks, and soft limits are a mechanical protection.

Run the carriage into the stop at full and half speed and watch the current trace. Repeat with soft limits on.

Estimates for learning. Losses are ignored. Verify the numbers before relying on them.

Mechanism guide